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SURVSNA OH 06 ERGONOMICS
Report NumberOH-2026-102-R0
Page NumberPage 1 of 52
RevisionsRevision 0
Survey Date09 Jul 2026
SafeNet Africa

Occupational Hygiene Monitoring Survey Report

Ergonomic Risk Assessment Report

ABC Manufacturing · Isando Works

09 Jul 2026

Project Number OH-2026-102 · Revision 0

Survey Information Details

Report NumberOH-2026-102-R0
Project NumberOH-2026-102
ClientABC Manufacturing
Site / PremisesIsando Works
Physical Address8 Gewel St, Isando, Gauteng
Survey Date09 Jul 2026
Stress FactorErgonomics
SurveyorSipho Ngcobo
Technical SignatoryRiaan de Villiers
Applicable LegislationErgonomics Regulations, 2019
Occupational Exposure LimitRisk Rating Per REBA, RULA And NIOSH Lifting Equation

1.0 Executive Summary

ABC Manufacturing contracted The Safety Network (Africa) (Pty) Ltd to conduct a ergonomics survey at Isando Works, 8 Gewel St, Isando, Gauteng. The survey was conducted on 09 Jul 2026 by Sipho Ngcobo.

Two tasks were rated high risk and require intervention. Manual handling of sacks presents the highest residual risk.

2.0 Purpose Of The Survey

  1. Identify ergonomic risks associated with tasks performed on site
  2. Assess postures, forces, repetition and manual handling requirements
  3. Rate residual ergonomic risk for each task assessed
  4. Recommend ergonomic interventions and controls

3.0 Contents Of Report

  1. 1.0Executive Summary
  2. 2.0Table Of Contents
  3. 3.0List Of Tables, Figures And Diagrams
  4. 4.0List Of Terms And Abbreviations
  5. 5.0Introduction
  6. 6.0Monitoring Methods And Procedure Followed
  7. 7.0Results And Discussion
  8. 8.0Recommendations
  9. 9.0Conclusion
  10. 10.0Indemnity And Signatures
  11. 11.0References
  12. 12.0Annexures To The Report

4.0 Instruments Used

InstrumentSerial NumberCalibration Due
Gilian 5000 pumpGIL-440204 Nov 2026
Gilian 5000 pumpGIL-440722 Oct 2026
SKC Airchek TOUCHSKC-221027 Sept 2026

5.0 Results And Discussion

TaskAreaMethodScoreRisk RatingAction Required
Carton PalletisingDespatchREBA9HighSoon
Machine FeedingProduction HallRULA5MediumFurther Investigation
Sack LiftingRaw Material StoreNIOSH LI 1.81.8HighSoon
Workstation AssemblyAssembly Line 2RULA3LowMonitor

Two tasks were rated high risk and require intervention. Manual handling of sacks presents the highest residual risk.

6.0 Recommendations

  1. Introduce mechanical lifting aids for palletising and sack handling
  2. Adjust workstation heights to reduce sustained trunk flexion
  3. Provide ergonomics awareness training to affected employees
  4. Re-assess within 24 months or on change of task

7.0 Conclusion

An ergonomics programme is required to reduce the two high-risk tasks to an acceptable level.

8.0 Annexures To The Report

  • Annexure A — Certificate Of Approval As A Department Of Employment And Labour Approved Inspection Authority
  • Annexure B — SAIOH Certificates Of Surveyor And Technical Signatory
  • Annexure C — Equipment Calibration Certificates
  • Annexure D — Raw Measurement Data
  • Annexure E — Photo Log
  • Annexure F — Site And Floor Plans
  • Annexure G — Task Assessment Score Sheets

The Safety Network (Africa) (Pty) Ltd

T/A SafeNet Africa

Dept. of Employment and Labour: AIA OH 0242 CI062

Signature of Technical Signatory

Riaan de Villiers

Signature of Surveyor

Sipho Ngcobo