
Occupational Hygiene Monitoring Survey Report
Ergonomic Risk Assessment Report
ABC Manufacturing · Isando Works
09 Jul 2026
Project Number OH-2026-102 · Revision 0
Survey Information Details
| Report Number | OH-2026-102-R0 |
| Project Number | OH-2026-102 |
| Client | ABC Manufacturing |
| Site / Premises | Isando Works |
| Physical Address | 8 Gewel St, Isando, Gauteng |
| Survey Date | 09 Jul 2026 |
| Stress Factor | Ergonomics |
| Surveyor | Sipho Ngcobo |
| Technical Signatory | Riaan de Villiers |
| Applicable Legislation | Ergonomics Regulations, 2019 |
| Occupational Exposure Limit | Risk Rating Per REBA, RULA And NIOSH Lifting Equation |
1.0 Executive Summary
ABC Manufacturing contracted The Safety Network (Africa) (Pty) Ltd to conduct a ergonomics survey at Isando Works, 8 Gewel St, Isando, Gauteng. The survey was conducted on 09 Jul 2026 by Sipho Ngcobo.
Two tasks were rated high risk and require intervention. Manual handling of sacks presents the highest residual risk.
2.0 Purpose Of The Survey
- Identify ergonomic risks associated with tasks performed on site
- Assess postures, forces, repetition and manual handling requirements
- Rate residual ergonomic risk for each task assessed
- Recommend ergonomic interventions and controls
3.0 Contents Of Report
- 1.0Executive Summary
- 2.0Table Of Contents
- 3.0List Of Tables, Figures And Diagrams
- 4.0List Of Terms And Abbreviations
- 5.0Introduction
- 6.0Monitoring Methods And Procedure Followed
- 7.0Results And Discussion
- 8.0Recommendations
- 9.0Conclusion
- 10.0Indemnity And Signatures
- 11.0References
- 12.0Annexures To The Report
4.0 Instruments Used
| Instrument | Serial Number | Calibration Due |
|---|---|---|
| Gilian 5000 pump | GIL-4402 | 04 Nov 2026 |
| Gilian 5000 pump | GIL-4407 | 22 Oct 2026 |
| SKC Airchek TOUCH | SKC-2210 | 27 Sept 2026 |
5.0 Results And Discussion
| Task | Area | Method | Score | Risk Rating | Action Required |
|---|---|---|---|---|---|
| Carton Palletising | Despatch | REBA | 9 | High | Soon |
| Machine Feeding | Production Hall | RULA | 5 | Medium | Further Investigation |
| Sack Lifting | Raw Material Store | NIOSH LI 1.8 | 1.8 | High | Soon |
| Workstation Assembly | Assembly Line 2 | RULA | 3 | Low | Monitor |
Two tasks were rated high risk and require intervention. Manual handling of sacks presents the highest residual risk.
6.0 Recommendations
- Introduce mechanical lifting aids for palletising and sack handling
- Adjust workstation heights to reduce sustained trunk flexion
- Provide ergonomics awareness training to affected employees
- Re-assess within 24 months or on change of task
7.0 Conclusion
An ergonomics programme is required to reduce the two high-risk tasks to an acceptable level.
8.0 Annexures To The Report
- Annexure A — Certificate Of Approval As A Department Of Employment And Labour Approved Inspection Authority
- Annexure B — SAIOH Certificates Of Surveyor And Technical Signatory
- Annexure C — Equipment Calibration Certificates
- Annexure D — Raw Measurement Data
- Annexure E — Photo Log
- Annexure F — Site And Floor Plans
- Annexure G — Task Assessment Score Sheets
The Safety Network (Africa) (Pty) Ltd
T/A SafeNet Africa
Dept. of Employment and Labour: AIA OH 0242 CI062
Signature of Technical Signatory
Riaan de Villiers
Signature of Surveyor
Sipho Ngcobo